Safe, Easy, Low-Cost Produce Handling: Spray Tables

Spraying fresh produce with clean water can remove soil and debris while avoiding the risk of cross contamination posed by dunking produce in a tank of water. Spraying is well suited to crops such as bunched beets, carrots, leeks, and radishes.  Produce is typically sprayed using a hose and nozzle aimed at a spray table that allows the passage of water while supporting the produce.

Design Goals

Body
  • Spray hose and nozzle are mounted or suspended above spray table for convenient access while avoiding contact with the spray table or floor
  • Spray pressure can be adjusted, to remove soil and debris without damaging produce
  • Spray water splash is minimized
  • Spray water drains quicky and completely from spray table
  • Visual inspection of produce is optimized while spraying
  • Farm employee comfort is optimized while spraying

Design Elements

Body
  • Spray hose and nozzle are made of food grade materials and easily inspected and cleaned.
  • Spray hose is attached to hangers or hooks to keep it suspended above the table.
  • Water flow is easy to initiate, using a half turn valve or a hands-free foot pedal.  
  • Spray table is stable. It is made of smooth, non-porous material such as stainless steel or durable plastic. Wood or galvanized steel are not used due to rough surfaces and deterioration with use.
  • Spray table is about 36 inches high, 24 inches deep, and 4 to 8 feet long.
  • Bumpers / plastic splash guards placed along table edges prevent produce from falling off and direct spray water towards drainage.
  • Natural light or full spectrum LED light support visual inspection of produce for quality control.
  • Spray water drains to a floor drain, or to a sloped floor, and into a tank or to an outside sod-covered swale or other drainage system.
  • Sediment build-up on the floor is prevented by periodic removal, using a shovel catchment or trench drain, or by allowing sediment to dry and sweeping it off landscape fabric.
  • Farm employee protective clothing (waterproof bibs, jacket, gloves) is provided along with a clean, dry location for clothing storage.

Benefits

Body
  • Spraying fresh produce can improve the quality of crops by removing soil and debris, without creating risk of cross contamination from wash water.
  • Unlike dunk tanks, directed high-pressure spray can remove caked-on dirt and effectively penetrate produce surfaces that may be hard to reach, such as bunched foliage.
  • Well-designed spray tables, hose systems, and access to protective clothing supports worker comfort when spraying fresh produce.  

Photos of Spray Tables in Action

Body
bunches of carrots on a spray table
Easily sourced 16"-wide wire  "closet shelving"  is inexpensive, comes in 4 and 8 ft lengths, and doubles as a highly versatile spray surface.  Photo by Andy Chamberlin.

 

a spray table
Rugged UV resistant bench tops (e.g. Greenhouse "Dura Bench"), make affordable and washable spray tables that are wider, tougher and stiffer than wire shelving.  Photo by Andy Chamberlin.
an outdoor spray table
Use what you have!  This stainless sheet turned "table" makes for a versatile washable surface, on which bunches, and vented harvest bins can be sprayed.  Photo by Andy Chamberlin.
a spray table on wheels outdoors
Greenhouse carts like this are not cheap, but they last a lifetime, and their mobility makes them multi-function labor saving spray table-carts. Photo by Hans Estrin.
a spray table
This metro rack turned hands-free bunch sprayer, has a mounted spray hose with an inexpensive in-line foot pedal  valve. Photo by Hans Estrin.

Authors: Hans Estrin and Vern Grubinger, UVM Extension

This work is supported by the Food Safety Outreach Program Name, project award no. 2023-70020-40688, from the U.S. Department of Agriculture’s National Institute of Food and Agriculture. Any opinions, findings, conclusions, or recommendations expressed in this publication are those of the author(s) and should not be construed to represent any official USDA or U.S. Government determination or policy.

USDA NIFA logo